the work · the engineer

I find the order beneath the noise.

ML engineer & CAE-AI lead in Darmstadt. I build models and agents that find the hidden structure inside three-dimensional crash simulations — anomaly detection, generative geometry, root-cause analysis. I came up through mechanical engineering and a love of leading teams; still mid-service, building toward founding.

  • CAE-AI
  • anomaly detection
  • generative geometry
  • agentic AI
  • leadership
Revan Kumar Dhanasekaran
fig.01 · subject r.k.d.move to read the field
A car rendered as a finite-element simulation mesh

the timeline · the record, in order

One machine, a life’s work.

The same car — assembled, meshed, analysed, broken, and read for the one fault that matters. Education and career, in the order they happened. Scroll.

education2013 — 2017 · Chennai

I built things before I modelled them.

B.E. Mechanical Engineering · RMK Engineering College (Anna University)

GPA 8.9/10 · two-time best of class. Captain of a 14-engineer EcoKart team — All-India Rank 13 and the Best Innovation Award, 2015.

experience2016 — 2018 · Chennai

Then I learned to interrogate them.

Project Engineer · CAE — Wipro Technologies

Automated the sub-assembly crash-simulation setup & review in ANSA (Python) for a Japanese OEM. Best Newcomer Award, 2017.

education2018 — 2021 · Aachen

I traded the wrench for the model.

M.Sc. Computer-Aided Mechanical Engineering (CAME) · RWTH Aachen

Two-time best of class · Dean’s List (top 5%). Carved a path from mechanical engineering into AI for computational science.

research2020 · Aachen

I taught a process to optimise itself.

Student Research Assistant · Cybernetics Lab (IMA & IfU), RWTH

Reinforcement learning to optimise the hot-rolling of steel; a FastAPI service logging every run into an ArangoDB graph database.

research2020 — 2021 · Weissach

I taught a model to read the crash.

Master’s Thesis · Research — Porsche AG

Few-shot, self-supervised learning on crash meshes — geometric deep learning with PointNet++ autoencoders to flag critical deformation.

experience2022 — present · Darmstadt

Now I find the one that doesn’t belong.

ML Engineer · CAE-AI Lead — Kube GmbH

Anomaly detection on 3D crash simulations in production for Porsche; a GPT that generates mesh from CAD; published in the Int. Journal of Crashworthiness.

03 · the ledger · selected work

The work, as cinema.

Production CAE-AI first, then the research it grew from, then where it began. Scroll — the reel runs sideways. Each frame opens its file.

01ANOMALY DETECTION · 3D · UNSUPERVISED

Outliers in the Crash

Teaching a model to flag the simulation that does not belong — the outlier crash among thousands.

2022 — presentKube GmbH · for Porsche AGscale: 10³+ sims / study
open the file
A car surface wrapped in a dense glowing finite-element wireframe, steel lines with ember hotspots
02GENERATIVE · AUTOREGRESSIVE · CAD→MESH

A Grammar for Geometry

A GPT that generates mesh from CAD — a language model learning the grammar of three-dimensional form.

2024 — presentKube GmbHfrontier: geometry as language
open the file
Two clustered constellations — ember and steel — bridged by a sparse trajectory of points
03FEW-SHOT · SELF-SUPERVISED · META-LEARNING

Learning from Few Crashes

Detecting critical deformation when labelled examples are scarce — data-efficient learning on crash studies.

2020 — 2021Porsche AG · Weissach · M.Sc. thesisregime: data-efficient
open the file
Stress contours flowing across a curved metal panel, steel-blue to ember to white-hot at the crease
04STRESS PREDICTION · ConvLSTM · SPATIO-TEMPORAL

The Intelligent Finite Element

Predicting stress fields with a neural network — finite element analysis at a fraction of the compute.

researchtrade: speed ↔ fidelity
open the file
A glowing hot steel slab passing through rolling-mill cylinders, ember heat against steel machinery
05REINFORCEMENT LEARNING · PROCESS CONTROL

Rolling Steel by Reinforcement

Optimizing the hot-rolling of steel with RL on Gym-compatible simulations — and the API to log it all.

2020RWTH Cybernetics Lab IMA & IfU
open the file
A route-optimization graph — one ember path traced through a network of steel nodes
06POINTER NETWORKS · REINFORCE · TSP

The Incremental Tour Planner

A sequence-to-one policy that builds an optimized route in real time, adapting as the problem changes.

research
open the file
A noisy steel-blue waveform resolving into one clean ember curve
07CONVOLUTIONAL AUTOENCODER · DSP

Denoising the Signal

A fully convolutional autoencoder that cleans accelerometer signals better than a classical filter.

research
open the file
A walking figure as a constellation of motion-capture points with trailing sensor curves
08ANN · CLASSIFICATION · HEALTH

Reading a Walk

Distinguishing normal from impaired gait from phone sensors — a small tool with a human purpose.

research
open the file
A lidar scan map forming — steel scan rays revealing a floor plan in ember outlines
09SLAM · KALMAN · LOCALIZATION

Where the Robot Is

A compact SLAM implementation — localising a robot in a 2D world from its motions and senses.

research
open the file
An electric kart as a glowing blueprint wireframe — ember chassis, steel electrical traces
10LEADERSHIP · EV · TEAM OF 14

An Electric Kart, From Scratch

Captain of fourteen engineers. We built an electric kart from nothing and placed AIR 13.

2014 — 2015Anna University · Team Epsilonresult: AIR 13 · Best Innovation
open the file

swipe sideways · each frame opens its file

04 · the instrument · capabilities

The shape of what I know.

A live network — areas and the tools inside them, each sized and scored by how strong I run there. Hover any node for its card.

RKDCAE Analysis95Machine & Deep Learning92Programming90Agentic & Generative AI88CAD / CAE Automation86MLOps / Cloud74Data / Graph76

drag the nodes · hover any node for its card

A capability map.

Each node is a skill — bigger and brighter where I run stronger, the number is the score. Tools are sub-nodes with their own scores. Hover or drag any node for its card.

  • CAE Analysis95
  • Machine & Deep Learning92
  • Programming90
  • Agentic & Generative AI88
  • CAD / CAE Automation86
  • MLOps / Cloud74
  • Data / Graph76

05 · the marks · recognition

Marks left along the way.

recognition

Dean's List

Top-5% of the degree program.

Best of Class Awardee

RWTH Intac scholarship — academics + extracurriculars.

Best of Class Awardee

RWTH Intac scholarship — first semester.

Best Newcomer Award

Wipro — automating crash simulation setup in ANSA.

Best Innovation Award

Eco-Kart — fire extinguisher, IR detection, smart belt.

published

International Journal of Crashworthiness

2022

Method for Automated Detection of Outliers in Crash Simulations

Co-authored with Dr. David Kracker.

DOI 10.1080/13588265.2022.2074634

Int. Journal for Research in Applied Science & Engineering Technology

Automatic Fire Extinguisher

Best Paper Award · with Mr. Karthick Selva.

Still mid-service — and the next posting hasn’t converged.

If you’re building something that needs an engineer who reads the physical world through models, let’s talk.

Revan · ML Engineer · Darmstadt
σ 0.430
00%initializing
finding the structure in the noise
Revan